Featured Image: Amazon

Woodworking has been your hobby for many months now, and you’re on fire. You’ve created a nice walnut center table that now sits in your living room, as well as a simple cedar console table that your wife really loves. You’re planning to take on more projects, but you’re not satisfied with your old projects’ finish. You’ve sanded them as best as you could, but you can still see and feel some imperfections on the wood that you’re tempted to redo them.

When choosing the best belt sander, consider factors such as the intended use, power requirements, belt size, ergonomics, and budget. Each of the reviewed models offers different features and capabilities, allowing you to find the one that best suits your specific sanding requirements.

If you’re planning on buying your first power sander but you’re clueless about which type of sander you should buy, then this article is for you. We’re going to introduce you to a nifty power tool called the belt sander. We’re going to discuss its purpose, how it works, and what you should look for when choosing the best belt sanders online. This article is also for you if you’re a grizzled veteran woodworker and you’re looking for the best belt sanders available.

1.

sale

WEN Benchtop Belt and Disc Sander with 4 x 36 in. Belt, 6 in. Disc and Cast Iron Base (6502T)

Two-in-one sanding machine includes both a 4-by-36 inch belt and a 6-by-6 inch disc
Belt tilts anywhere from 0 to 90 degrees
Sturdy cast iron base prevents any heavy vibrations
4.3 Amp motor provides up to 3600 RPM
Tension release lever provides for simple changes between sandpaper grits

2.

Makita 9403 4" x 24" Belt Sander, Teal

Low noise (84dB) for operator comfort
4" wide belt with a speed of 1,640 ft./min. for fast material removal
Labyrinth construction seals and protects motor and bearings from dust and debris for longer tool life
Large front grip is positioned for operator comfort
Innovative design for sanding flush to wall with nose and side of sander

3.

Astro Pneumatic 3037 Air Belt Sander (1/2" x 18") with 3pc Belts (#36, #40 & #60)

Great for Spot Weld Removal
Simple belt tension lever
Variable speed control and increased pulley space for new thicker belts
Industry leading 0.5HP
Includes: 303740 -Sanding Belt 40 Grit - 1/2" x 18" 303760 - Sanding Belt 60 Grit - 1/2" x 18" 303780 - Sanding Belt 80 Grit - 1/2" x 18"

4.

sale

WEN 6321 7-Amp 3 in. x 21 in. Corded Belt Sander with Dust Bag , Black

7-amp motor rotates the belt at over 13 feet per second
Compact design weighs in at a mere six pounds to limit the fatigue of the user
Includes a detachable dust bag to minimize clean-up
Lock-in safety feature allows for continuous sanding without requiring a constant grip on the trigger
Backed by a two-year warranty and a nationwide network of skilled technicians

5.

sale

RIDGID 18-Volt GEN5X Cordless Brushless 3 in. x 18 in. Belt Sander (Tool-Only) with Dust Bag and (1) 80 Grit Sanding Belt

This refurbished product is tested and certified to look and work like new. The refurbishing process includes functionality testing, basic cleaning, inspection, and repackaging. The product ships with all relevant accessories, and may arrive in a generic box

6.

sale

Genesis GBS321A Single Lever 3" x 21" Variable Speed Belt Sander with Adjustable Front Handle and Dust Collection Bag , Grey

VERSATILE - Low Profile Design gets into tight spots| Make quick work of smaller projects that need aggressive sanding!
QUICK-CHANGE - Single Lever Quick-Change Belt Change | Save time changing belts on your next DIY project with the tool-less sanding belt change!
PERFORMANCE - Variable Speed for incredible versatility | Control the speed of sanding with the variable speed feature!
CONTROL - Adjustable Front Handle for Comfort and Control, Flat-Side for Tight, Flush Sanding | Sand exterior and interior doors, door jambs, cabinet surfaces and doors, and wood hand rails to prevent splinters and prepare for paint or stain!
ACCESSORIES – Includes Dust Bag, and One (1) Sanding Belt | Everything is included to start your next DIY project with the Genesis Belt Sander!

7.

sale

Skil 7510-01 120 Volt 3-InchX 18-InchBelt Sander,Red

Pressure control technology warns user when excessive pressure is applied
6.0 A of power sands any type of wood surface
Micro-filtration captures and contains fine dust particles
Auto track belt alignment keeps belt centered
Vacuum compatible - fits standard 1-1/4 IN. vacuum hoses

1. WEN 6502T Belt and Disc Sander

Pros:

This is a 2-in-1 belt sander that includes a 6-inch disc sander.
Vibration is kept to a minimum thanks to its durable cast iron base.
You can remove dust by connecting the nozzle of your shop vac to the dust exhaust port.
It is versatile. The belt can be tilted horizontally or vertically to accommodate your project’s needs.
It comes with a table that can be attached to the side. The miter gauge is also included.

Cons:

It is heavy as it weighs almost 40 lbs.
You can’t use it to sand floors and plywood.

Sebring Tip:

The WEN 6502T Belt and Disc Sander is a reliable and versatile tool that offers both belt and disc sanding options. With its 4.3 Amp motor, it provides ample power for sanding various materials. The 6 x 48-inch belt and 6-inch diameter disc allow for efficient sanding over large areas. The adjustable belt platform tilts from 0 to 90 degrees, making it suitable for beveling and sanding at different angles. The sturdy cast iron base ensures stability during operation. This belt sander is a great choice for DIY enthusiasts and hobbyists seeking a dependable tool.

When it comes to versatility and quality, there’s no doubt that the WEN 6502T Belt and Disc Sander is the king. Its powerful 4.3 amp and 1/2 HP motor deliver as much as 3,600 RPM. Unlike other belt sanders, this one has an adjustable belt that you can tilt and allows you to sand hard to reach areas of your workpiece.

If you’re a hobbyist and you’re not after portability, then this might be the belt sander for you as the base is made of tough cast iron. WEN has also made a steel base available for those who want a more affordable version of this machine.

2. Makita 9403 Belt Sander

Pros:

It has an ergonomic D-shaped handle and another supporting grip at the front.
The dust exhaust port swivels to ensure that the vacuum cord or dust bag is out of the way as you work.
It is not as loud as other belt sanders.
This is a heavy-duty belt sander with a powerful and impressive motor.

Cons:

There are instances when it is too aggressive that leaves some shallow marks on the workpiece.
It’s heavy, so it’s not recommended if you’re going to work for several hours.

Sebring Tip:

The Makita 9403 Belt Sander is a powerful and professional-grade tool designed for heavy-duty sanding tasks. Its impressive 11 Amp motor delivers exceptional performance and speed. With a 4 x 24-inch belt, it covers a wide surface area, making it ideal for sanding large wooden planks and floors. The auto-tracking belt system keeps the belt centered during operation, avoiding any unwanted deviations. This sander also features a low noise level and a dust collection bag, keeping your work area clean. Though it may be pricier, the Makita 9403 offers outstanding results and durability, making it a top choice for professionals.

The Makita 9403 Belt Sander is the ideal tool if you’re a contractor, a professional woodworker, or a floor installer. This is nothing less than a beast of a machine thanks to its powerful 11 amp motor and speed that can reach up to 1,640 feet per minute. It can sometimes be too aggressive when sanding so make sure to put just enough weight on the machine while sanding.

It is heavier than some of the other belt sanders on the list, so expect some fatigue if you’re going to work with it for several hours.

This Makita belt sander is pricier than most. In fact, it is the most expensive tool on the list. Consider its hefty price tag if you’re just going to use it during weekends and it’s going to sit around in your garage gathering dust most of the time.

3. Astro Pneumatic Tool Air Belt Sander

Pros:

Excellent for fine detail work or in confined spaces
Outstanding performance

Cons:

A separate air compressor is required

Sebring Tip:

The Astro Pneumatic Tool Air Belt Sander is a pneumatic belt sander that offers excellent power and versatility. Operating on compressed air, it’s suitable for tasks requiring continuous operation. With its 3/8 x 13-inch belt, it provides precise sanding in tight spaces. The adjustable speed control enables you to customize the sanding speed according to your needs. Its lightweight and ergonomic design ensure comfortable extended use. Keep in mind that an air compressor is required to operate this tool. If you already have an air compressor setup or need a portable option, the Astro Pneumatic Tool Air Belt Sander is a reliable choice.

Belt sanders for auto repair are developed explicitly for use in the automobile industry, with lightweight chassis for handled, vertical use. If you spend plenty of time working with metal, the Astro 3037 Air Belt Sander is the best handheld tool for the money.

Unlike other belt sanders, this instrument is air-powered pneumatic equipment that requires an air compressor that delivers at least four cubic feet per minute of air at 90 psi.

4. WEN 6321 3-Inch x 21-Inch Belt Sander

Pros:

Lightweight and compact
Reliable performance
It is simple to maneuver in small areas

Cons:

Not the best dust collection mechanism available

Sebring Tip:

The WEN 6321 Belt Sander is a compact and affordable option suitable for light to medium-duty sanding tasks. With a 7 Amp motor, it delivers sufficient power for most DIY projects. The 3 x 21-inch belt size enables efficient material removal, and the variable speed control allows you to adjust the sanding speed to your preference. Its comfortable grip & lightweight design make it easy to maneuver and control. The included dust collection bag minimizes the mess created during sanding. While it may not be the most heavy-duty option, the WEN 6321 offers excellent value for the price.

Everyday DIYers on a budget understand that there’s nothing wrong with going for a less expensive—and less feature-heavy—alternative to the market’s higher-end belt sanders. The WEN 6321 Corded Belt Sander with Dust Bag is one such model, but it doesn’t scrimp on performance. The WEN 6321, powered by a 7-amp motor that rotates its 3-inch by 21-inch belt at over 13 feet per second, equals the quality of a higher-end model at a fraction of competitors’ price.

5. RIDGID 18-Volt GEN5X Cordless Belt Sander

Pros:

Brushless motor
Lightweight and relatively small in size

Cons:

No battery or charger included

Sebring Tip:

The RIDGID 18-Volt Gen5X Cordless Belt Sander offers convenience and portability. Powered by an 18-volt battery, it eliminates the need for cords, allowing you to work in areas without power outlets. The 3 x 18-inch belt is suitable for various sanding tasks, and the tool features a tool-free belt release for easy and quick belt changes. The variable speed dial offers flexibility to match the sanding speed to different materials. The ergonomic design and rubberized grip enhance comfort and control. Keep in mind that battery life may limit continuous operation, so having spare batteries is advisable for longer projects.

The RIDGID GEN5X Brushless Cordless Belt Sander is a flexible, user-friendly sander with performance that surpasses higher-end models and enough power to put the corded competition to shame. It spins a 3-inch by 18-inch belt and is lightweight and simple to operate in small areas, weighing just over 6 pounds.

The GEN5X features a brushless motor, which means a smarter tool with improved resistance sensing, increased motor life, longer run-time, and overall less friction and voltage drops—in other words, performance remains consistent without bothersome power spikes.

6. Genesis GBS321A Belt Sander

Pros:

It has an ergonomic D-shaped handle at the back. The front handle ensures that you can maneuver it easily on your workpiece.
The dust bag and sanding belt are already included.
The auto-tracking belt system ensures that the belt stays in place.

Cons:

The dust bag is not well-made at all.

Sebring Tip:

The Genesis GBS321A Belt Sander is a budget-friendly option that provides decent performance for light sanding tasks. With its 8 Amp motor and 3 x 21-inch belt, it can handle small to medium-sized projects. The single lever belt change system makes switching belts quick and straightforward. It also features an adjustable front handle and a variable speed control dial for added versatility. While it may lack some advanced features found in higher-end models, the Genesis GBS321A is a reliable option for occasional use and DIY enthusiasts on a budget.

If you’re looking for a budget belt sander that you’re going to use occasionally, then the Genesis GBS321A Belt Sander might just be the tool for you. This is a compact and lightweight tool that performs well thanks to its 8 amp motor.

The one thing that keeps this belt sander from working well is its crappy dust bag. The dust bag itself is not durable, while the zipper easily breaks. It’s best to attach a shop vac with a compatible nozzle than use the dust bag.

7. SKIL 7510-01 Sandcat Belt Sander

Pros:

It has a light indicator that warns you if you’re applying too much or the right amount of pressure on the material you’re sanding.
The tool is equipped with an auto track belt alignment to ensure that the sanding belt stays in place.
The clear plastic canister attached to the dust port exhaust comes with a micro-filtration system.
It’s not as loud as other belt sanders.
This is one of the most affordable options on the list.

Cons:

The motor quality and workmanship are inconsistent. You might get a sander with a motor that works very well, or you’ll get something that stops working after several uses.

Sebring Tip:

The SKIL 7510-01 Sandcat Belt Sander is a compact and lightweight tool designed for easy handling and maneuverability. With a 6 Amp motor and 3 x 18-inch belt, it is suitable for light to medium-duty sanding tasks. The pressure control technology alerts you when applying too much pressure, preventing damage to the work surface. The micro-filtration system captures fine dust particles, keeping the work area cleaner. The auto track belt alignment ensures the belt stays centered during operation. While it may lack the power and durability of higher-end models, the SKIL 7510-01 Sandcat Belt Sander offers an affordable option for casual users and small projects.

The SKIL 7510-01 Sandcat Belt Sander has performed well for the most part. It’s not as long or as wide as other sand belters on the list, but its performance is fantastic considering its size.

It has an ergonomic D-shaped handle with a front grip. One of its best features is its indicator lights near the front grip. You’ll know when you’re aggressively sanding a piece of wood or not thanks to this indicator. Installing the sanding belt is also a breeze.

I’ve mentioned that I like its clear plastic canister with its micro-filtration feature. It catches dust most of the time, but there are instances when some of the dust still escapes the canister. It’s best to attach it to your shop vac if you want a cleaner workshop.

What Is A Belt Sander?

A belt sander is a handheld surface sander that you can find in many workshops. This power tool is commonly used by woodworkers, cabinetmakers, carpenters, furniture makers, floor installers, remodelers, and more.

This tool consists of two drums. One drum is located at the front, while the other is located at the rear. The power tool’s motor moves the rear drum, while the front drum rotates freely.

Belt sanders are used to sand large and flat surfaces, such as tables, cabinets, and floors, using special sandpaper called a sanding belt. Unlike your regular flat sandpaper, a sanding belt is glued together to form a circle. Wood is not the only thing it can sand; some models can also sand metal, as well as remove paint and varnish from the surface.

Belt sanders are great for sanding rough surfaces, creating a scribed line, and leveling surfaces. You can also use it to create rounded shapes. Keep in mind, however, that belt sanders are powerful beasts that can rapidly sand away your workpiece. If you want a more subtle tool, then you’re better off using an orbital or vibrating sander.

Installing a sanding belt is quite simple. To install or change a sanding belt, you need to flip the tool’s tension lever outward. Slide the old sanding belt off the sander, and slip a fresh sanding belt into the tool.

Check the arrows printed inside the sanding belt, and make sure to follow that direction when installing a new belt. Align the new belt, and re-tension the tool’s lever.

Check out this video on how to properly replace and align a sanding belt. You can also read this article for more information on sanding belts and how to choose the right one for your project.

best-belt-sander-review

Why You Should Own A Belt Sander

Belt sanders are powerful tools that are surprisingly easy to use. Removing rough surfaces on wood or even metal is a breeze with this tool. You can spend several hours sanding a table or a cabinet in the kitchen you’re remodeling, and you still need to redo it the day after because you missed a couple of spots. You can say goodbye to hours of sanding and tired arms when you have a belt sander.

But that doesn’t mean belt sanders don’t have disadvantages. Many woodworkers find it too aggressive, and it can be damaging to some materials. Some find that it’s too powerful for some finishing work, and it is not suitable at all for drywall.

Choosing The Best Belt Sander

Belt sanders are generally compact tools with a width that reaches no more than 3 and 4 inches and length that ranges between 18 to 24 inches. There are compact belt sanders (2-1/2 X 14-in.) available for small projects, too.

If you want a tool that’s lighter and portable, then check out the smaller belt sanders (3 x 18-in. and 2-1/2 X 14-in.). These are ideal for occasional users or those who are working on smaller projects, such as scribing and shaping.

Mid-range (3 x 21-in. belts) and large belts (3 x 24-in. and 4 x 24-in.) sanders are ideal for professional use. If you’re a professional woodworker or remodeler, then these are ideal for you.Having your house remodeled? Then check out our blog and website for home remodeling ideas, tips, pricing guides, and tool reviews.

Conclusion:

So, what’s the best belt sander in the list?

The answer is the WEN 6502T Belt and Disc Sander. What’s impressive about this WEN Belt Sander is its durability and unique design. The performance of the motor is impressive, and it has a wide and adjustable sanding belt that lets you create the smoothest of surfaces.

It has a disc sander which is a welcome addition for professional woodworkers and hobbyists alike. Creating a rounded corner has never been easier thanks to this disc sander.

The case iron base ensures that vibration is kept to a minimum and would not interfere with your work.

What’s surprising is that it is one of the most affordable tools on the list despite its 2-in-1 configuration and durable cast iron base.

It is not without its cons. It’s not the most portable belt sander in the list, and you have to have enough arm strength to lift those heavy workpieces to sand. If you’re going to sand a table or floor, you might as well forget about it as it would be impossible. If you want to sand floors, a wide cabinet, or a large table, then I’d recommend the Tacklife PSFS1A Belt Sander and the Makita 9403 Belt Sander instead.

There you have it. I hope you’ve enjoyed our review of the best belt sanders. Happy shopping!

7 Best Belt Sanders [2024 Reviews]

Featured Image: Amazon

1. WEN 6502T Belt and Disc Sander

Pros:

Cons:

Sebring Tip:

2. Makita 9403 Belt Sander

Pros:

Cons:

Sebring Tip:

3. Astro Pneumatic Tool Air Belt Sander

Pros:

Cons:

Sebring Tip:

4. WEN 6321 3-Inch x 21-Inch Belt Sander

Pros:

Cons:

Sebring Tip:

5. RIDGID 18-Volt GEN5X Cordless Belt Sander

Pros:

Cons:

Sebring Tip:

6. Genesis GBS321A Belt Sander

Pros:

Cons:

Sebring Tip:

7. SKIL 7510-01 Sandcat Belt Sander

Pros:

Cons: